Equipment
Manufacturing Equipment For
Heat Treatment/Electron Beam Welding/Brazing
| Equipment | Equipment Specifications | Remarks | |
|---|---|---|---|
| Pressurized Gas Cooling Horizontal Vacuum Furnace |
PQ－65/50/100(S6) (IHI) | Working Zone : 480W×500H×800L ㎜ Temp. Range : 540～1080℃ Ultimate Vacuum : 0.7mPa Processing Weight : Max.450kg |
Quenching Precipitation Hardening Annealing |
| Oil Quenching Vacuum Furnace with Gas Quench |
OQ－52/43/83 (IHI) | Working Zone : 400W×410H×460L mm Temp. Range : 540～1080℃ Ultimate Vacuum : 7mPa Processing Weight : Max.270kg |
Quenching |
| Vacuum Purge Atmosphere Tempering Furnace |
NVPT－65/55/100 (IHI) | Working Zone : 480W×550H×800L mm Temp. Range : 150～700℃ Ultimate Vacuum : 7mPa Processing Weight : Max.450kg |
Tempering Precipitation Hardening |
| Vacuum Carburizing Furnace | VCB－302648 (IHI) | Working Zone : 430W×750H×450L mm Temp. Range : 700〜1050℃ Ultimate Vacuum : 10Pa Processing Weight : Max.650kg |
Carburizing |
| High Power Thermostat | ARG-0680-J (ESPEC) |
Working Zone : 680W×800H×640L mm Temp. Range : -75～0, 90〜180℃ Processing Weight : Max.50kg |
Sub-zero Treatment |
| Vacuum Degreasing Cleaning Machine |
IWV－34C (IHI) | Working Zone : 760W×800H×1350L mm Processing Weight : Max.1000kg |
Degreasing/Cleaning |
| Electron Beam Welder | CNC-EBM-6L/HB-1VR/L-G2.25 (Mitsubishi Electric) |
Working Zone : Rotary table φ200×300 mm XY table 470W×380L mm Processing Weight : Max.450kg |
SUS, Carbon/Alloy Steel,Ni Alloy, Cu, Al |
| Pressurized Gas Cooling Horizontal Vacuum Furnace |
PQ－65/50/100 (IHI) | Working Zone : 480W×500H×800L mm Temp. Range : 540～1200℃ Ultimate Vacuum : 7mPa Processing Weight : Max.450kg |
Ni Brazing |
Manufacturing Equipment For Surface Treatment
| Equipment | Working Zone | Remarks | |
|---|---|---|---|
| Anodizing Line | Chromic Acid Anodizing （TypeⅠ Class1・2） Sulfuric Acid Anodizing （TypeⅡ Class1・2） Hard Anodizing （TypeⅢ） |
500W×700L×650H ㎜ | Can be processed after assembling multiple parts. Dyeability Wear resistance up |
| Chemical Conversion Coating Line |
TypeⅠ Class1A TypeⅠ Class3 (Colored) TypeⅠ Class3 (Colorless) |
500W×700L×650H ㎜ | Contains hexavalent chromium (with self-healing properties) / Corrosion resistance Contains hexavalent chromium (with self-healing properties) Low electrical resistance Hexavalent chromium free |
| Passivation Treatment Line | Method1 Type2 Method1 Type4 Method1 Type6 |
400W×500L×600H ㎜ | Nitric Acid / Martensitic, Precipitation Hardening, Ferritic Nitric Acid/Free-cutting Type (sulfur-containing type) Nitric Acid / Austenitic |
| Plating Line | Electroless Nickel Nickel Chromium Copper |
550W×450L×550H ㎜ 700W×400L×550H ㎜ 700W×400L×550H ㎜ 700W×400L×650H ㎜ |
Shape Free (High cost) － Hard For carburization |
| Oxide Coating Line | Black Oxide Coating of Steel | 350W×350L×400H ㎜ | － |
| Coating Line | Lacquer Coating Phthalic Acid Coating Baked Coating Epoxy Coating Urethane Coating |
Coating Booth W2500×L1000×H2000(mm) 2 Units Drying Furnace W1000×L1000×H1000(mm) 3 Units W450×L450×H450(mm) 3 Units W420×L420×H700(mm) 1 Units |
－ |
| Coating compatible with aerospace requirements |
Coating Booth W3000×L3000×H2700(mm) 1 Units |
Temp. Control Range : 20～32℃ Humidity Control Range : 40～70% Nadcap |
|
Equipment For Nondestructive Inspection
| Equipment | Type of Inspection | Equipment Specifications | Remarks | |
|---|---|---|---|---|
| Fluorescence Penetrant Tester |
EF-Type I (Eishin Kagaku Co., Ltd.) |
Water-washable Fluorescence Penetrant Inspection Type Ⅰ Method A Sensitivity Level 2/3 Type Ⅰ Method B Sensitivity Level 2 |
Effective Dimension : 500W×500L×500H mm |
Surface Flaw Detection Material Free Medium Sensitivity |
| MA-Type I (Marktec) |
Post-emulsifying Fluorescent Penetrant Inspection Type Ⅰ Method D Sensitivity Level 4 |
Effective Dimension : 500W×500L×500H mm |
Surface Flaw Detection Material Free High Sensitivity |
|
| Horizontal Wet Magnetic Particle Flaw Detector |
TDF-Type 54H (Eishin Kagaku Co., Ltd.) |
Wet Fluorescent Magnetic Particle Flaw Inspection |
Three-phase Full-wave Rectification DC : 5000A AC : 3500A Distance Between Electrodes : 50-1000mm |
Surface and Sub-surface Material : Magnetic Material (carbon/alloy steel, precipitation hardening stainless steel, etc.) precipitation hardening stainless steel, etc.) High Sensitivity |
| High-precision/ High-stability Output Type X-ray Generator |
FI－356 (YXLON) |
X-ray Inspection Equipment (Film method) |
X-ray Tube Voltage : 160KV X-ray Tube Current : 45ｍA(MAX) Focus Size : 1mm/5.5mm Table : 400W×400L mm |
Internal Flaw Detection Permeability : 20㎜/SUS, 50㎜/AI |
| Industrial X-ray Equipment |
Y. Cougar SMT (YXLON) |
Microfocus X-ray Inspection (Flat panel method) With CT scan function |
X-ray Tube Voltage : 160KV X-ray Tube Current : 1ｍA Focus Size : 1μm Max. Magnification : 2000X Table : 300W×300L mm |
Internal Flaw Detection 3D Analysis 5-axis Drive Permeability : 10㎜/SUS, 20㎜/AI |
Main Equipment For Machining
| Equipment | Units |
Equipment Capacity (Unit: mm) |
||
|---|---|---|---|---|
| Type | Manufacturer | Model | ||
| NC Lathe (Hydraulic Chuck) |
Mazak | Quick Turn 28 | 1 | φ320×1010 |
| Mazak | QTN350U | 1 | φ420×600 | |
| Mazak | QT350U650 | 1 | φ420×600 | |
| OKUMA Corporation | LB3000EXⅡ | 1 | φ410×500 | |
| OKUMA Corporation | LB-15 | 1 | φ250×500 | |
| OKUMA Corporation | LR15 | 1 | φ240×600 | |
| NC Lathe (Air Chuck) |
WASHINO | LG-60 | 1 | φ60×60 |
| Tsugami Corporation | PA3 | 1 | φ100×50 | |
| Takahashi Machinery | TNC-L1 | 1 | φ100×150 | |
| Mazak | QTP-100SG | 1 | φ180×80 | |
| Tsugami Corporation | C300H-X | 1 | φ160×160 | |
| Mazak | QT-8 | 1 | φ180×160 | |
| Combined Lathe | Mitsubishi Heavy Industries | M-L8B-MATC | 1 | φ250×500 |
| Tsugami Corporation | BU26SY | 1 | φ26×250(Bar stock) | |
| OKUMA Corporation | LR15-M | 1 | φ240×600 | |
| OKUMA Corporation | LU3000EX | 1 | φ340×600 | |
| OKUMA Corporation | LU15-MW | 1 | φ340×600 | |
| Star Micronics | SR-32J TypeN | 1 | φ32×80(Bar stock） | |
| Vertical 5-Axis Machining Center | Matsuura Machinery Corporation | MAM72-3VS | 2 | XYZ=650/400/600 φ300×250 |
| YASDA | PX30i | 2 | XYZ=680/400/500 φ400×315 |
|
| Horizontal Machining Center |
Makino Milling Machine Co., Ltd. | a61 | 1 | XYZ=700/650/700 |
| Toshiba Machine | BTD-11･R16 | 1 | XYZ=2000/1150/1450 | |
| Vertical Machining Center |
Shizuoka Tekko | SMV-410PA | 1 | XYZ=700/400/500 |
| Mazak | AJV18 | 1 | XYZ=560/400/400 | |
| Mazak | VQC 20/40B | 1 | XYZ=1000/500/450 | |
| Mazak | VTC-20B | 1 | XYZ=1120/510/510 | |
| DMG MORI | CV-500A | 1 | XYZ=510/510/510 | |
| Mazak | AJV 50/80 | 1 | XYZ=2000/1150/650 | |
| Mazak | VCN410B-Ⅱ | 1 | XYZ=762/410/510 | |
| Mazak | FJV250 | 1 | XYZ=1020/510/460 | |
| FANUC | ROBODRILL α-D21LiB5 | 2 | XYZ=700/400/330 | |
| NC Cylindrical Grinder | JTECT | GL4Pi-50 | 1 | φ300×500 |
| Mitsubishi Heavy Industries | RD23B-35A | 1 | φ150×350 | |
| Tsugami Corporation | AGN5 | 1 | φ150×350 | |
| Tsugami Corporation | UGC | 1 | φ50×100 | |
| OKUMA Corporation | GI-20N | 1 | φ5～φ300×200 | |
| Tsugami Corporation | G30SB-500 | 1 | φ280×500 Trapezoidal thread grinder |
|
| Cylindrical Grinder | Tsugami Corporation | GU4A | 1 | φ200×250 |
| Tsugami Corporation | T-CGD-150 | 1 | φ18～φ50×100 | |
| Toyoda Machine Works Ltd. | GU28-500 | 1 | φ300×500 | |
| Surface Grinder | Nikkou Machine | NFG-515AD | 1 | XYZ=500/350/300 |
| Okamoto Machine Tool Works | PSG-63DX | 1 | XYZ=750/300/300 | |
| Wire Electric Discharge Machine |
Mitsubishi Electric | PX-05 | 1 | XYZ=250/150/150 |
| Mitsubishi Electric | QA20 | 1 | XYZ=500/350/300 | |
| Mitsubishi Electric | FX20K | 1 | XYZ=500/350/300 | |
| Engraving Electric Discharge Machine | Mitsubishi Electric | VP35F | 1 | XYZ=350/250/200 |
| Fine Hole Electric Discharge Machine | ASTEC | CDH-3A | 1 | XYZ=300/200/200 |
| General Lathe | EGURO LTD | GL-120 | 4 | φ200×350 |
| OKK Corporation | HBX-360 | 1 | φ200×350 | |
| DMG MORI | MS-850 | 1 | φ200×435 | |
| OKUMA Corporation | LP | 1 | φ200×350 | |
| SHOUN | HB500 | 2 | φ500×850 | |
| Gun Drill Machine | Miroku Machine Tool | MEG-800 | 1 | D6.3～25.4 L=800 |
| NC Jig Boring Machine | Mitsui Seiki Kogyo | J5A(Optical type) | 1 | XYZ=750/500/600 |
| Mitsui Seiki Kogyo | 3A Type | 1 | XYZ=350/450/500 | |
| Makino Milling Machine | KG･TP | 1 | XYZ=550/250/350 | |
| Milling Machine | NIIGATA ENGINEERING | 2UMC(Horizontal) | 1 | XYZ=500/250/350 |
| Makino Milling Machine | KGJP(Vertical) | 1 | XYZ=500/250/350 | |
| ETSUKI | 2MF-V | 1 | XYZ=710/250/400 | |
| Drilling Machine | ASHINA, etc. | ASD-360, etc. | 12 | – |
| Tapping Machine | Tamagawa Seiki | TM-15, etc. | 10 | – |
Main Equipment For Inspection
| Equipment | Units |
Equipment Capacity (Unit:mm) |
||
|---|---|---|---|---|
| Type | Manufacturer | Model | ||
| Coordinate Measuring Machine | Mitutoyo | CRYSTA-Apex S776 | 1 | XYZ=700/700/600 |
| Carl Zeiss | CONTURA 7/10/6 | 1 | XYZ=700/1000/600 | |
| Carl Zeiss | O-INSPECT 322 | 1 | XYZ=300/200/200 | |
| Roundness and Cylindricity shape measuring instrument |
Mitutoyo | ROUNDTEST RA-2200 | 1 | φ300×Z300 |
| Form Tracer (Surface roughness measuring instrument) |
Mitutoyo | SV-C4500 | 1 | XZ=100/60 |